After pickling and beadblasting sheet #5 I grabbed the earpost with pliers and twisted it three full turns and it held with no apparent issues with the joint. I would be ok with this as a reasonable solder joint for finished work. The main problem at this point is the surface degradation from soldering and flux would be a real pain to clean up. There is quite a bit of surface etching from the heavy heat oxidation and flux stains. So this technique may be of limited use.
Fig. 22 After pickling and beadblasting
by binnion on November 11, 2008

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