Stone Setting Techniques
Article: Basic Bead Setting Techniques
Returning to the basic way of doing things is never bad or wrong. In this article we write about learning the basics in bead setting techniques.
Preparation
First the stone's diameter is measured at the pavillion and a dent is made in the metal for the pilot drill (about 1mm diameter). Then the metal is drilled through. The metal is drilled again until the hole is about 3/4 the size of the stone's diameter. Lubricate the drill bit.
As long as there is a 0.3 mm seat left there is enough to set with. It is an easy mistake not to take out enough metal, 3/4 of the diameter of the stone is probably a bigger final drill bit than you think. Hold it on top of the stone to see how much stone sticks out on each side of the bit.
Setting
The seat is cut to fit the stone. This is done by using a drill bit (an emergency measure only), or a stonesetting bur (which may tend to clog from removing too much material, or tip and damage the setting) or a ball bur which will stay centered no matter how one holds it and cuts easily through the material. If one desires one can cut the seat afterwards gently with the stone setting bur. Some setters use a cone or flame bur and follow it with the stonesetting bur. The tool is the same diameter as the stone.
Again, recommended procedure is first punch mark, then pilot drill, drill to 3/4 diameter of stone, use ball bur to prepare seat for stone, follow up with setting bur if desired. The cone bur can in an emergency be used to "pull" the hole in one direction or the other before using the setting bur to create the final seat.
Using a beveled graver one starts about 1.5-3mm away from the stone and pushes down into the metal at a 40 degree angle, rising to a 45 degree one. Note that is rather steep. The front of the graver pushes through the metal and pushes the wall down against the stone holding it in place. This is then done from the opposite direction and from the two other opposing directions.
Beading and Rounding
The stone is now set and the raised material is now ready for beading and rounding off with the beading tool which is used with a slight sideways wiggle to burnish and polish the bead. One approaches the bead at an angle slanted away from the stone, lifts the beading tool up to vertical while pressing on it and then does a sideways "tremble" with it to properly round the bead. It is important to understand that it is the wall of the hole that moves in and holds the stone in place-it is not the bead, that is purely decorative.
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Charles Lewton-Brain
Master goldsmith Charles Lewton-Brain trained, studied and worked in Germany, Canada and the United States to learn the skills he uses. Charles Lewton-Brain is one of the original creators of Ganoksin.
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