Casting


Our casting videos will bring the ancient jewelry making technique to life. Learn about procedures and tools and watch custom projects take shape.

Wax Casting Burnout Cycles

If you are experiencing rough surfaces, discolored metal or no-fills, the problem may be in the burnout. When casting, the...
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The Sprue System Design

The Sprue System Design

A very high percentage of investment casting defects can be directly or indirectly attributed to the design of the sprue...
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950 Palladium: Custom Made Components

950 Palladium: Custom Made Components

When making custom jewelry with any alloy, certain components within the piece are often hand made to enhance the final...
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Sand Casting Method

Sand Casting Method

Though sand casting has been largely replaced by centrifugal casting in recent decades, for hundreds of years it was the...
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Cuttlefish Casting Method

Cuttlefish Casting Method

Cuttlefish casting is a quick and fairly accurate casting method. Its applications are limited only by the thickness and overall...
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Platinum Alloys – Features & Benefits

In this presentation I attempted to provide you with information on platinum alloys to help you make an informed decision...
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Important Principles of Casting Safety

Here's something to aim for: a well laid-out, orderly workshop, well-lit by multiple non glare light sources, well-maintained equipment, electrically...
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Natural Rubber or Silicone Rubber?

Natural Rubber or Silicone Rubber?

Natural rubber or silicone rubber? In the world of lost wax casting, this question is hardly an academic one. The...
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Casting Notes for Silver Lost Wax Casting

Casting of silver can be fairly easy and these notes are the results of my experience through trial and error...
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Sand Casting Safety Notes

Sand casting is used extensively for large-scale casting, such as engine blocks, and the grates that one sees around trees...
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Casting Investment Powder Performances

Casting Investment Powder Performances

In each step of manufacturing jewelry, there are many factors that can adversely affect quality. Because of this, process control...
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Identifying and Preventing Wax Defects

Identifying and Preventing Wax Defects

Manufacturer spend much time and money diagnosing defects that are believed to originate in the casting process, but actually occur...
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950 Palladium Bench Guide

950 Palladium Bench Guide

The palladium bench guide reviews the working characteristics of palladium for the jewelry bench staff and provides an overview of...
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Platinum Durability vs Scratching

There is a major difference between durability and scratch resistance. Platinum is very durable. When scratched, the scratch actually displaces...
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Casting Investment Materials and Applications

Casting Investment Materials and Applications

The casting investment process enjoys wide popularity in the production of commercial and one-of-a-kind art metal objects. However, production practice...
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Understanding the Process of Platinum Casting

Platinum casting is different from gold or silver casting, and insufficient preparation and understanding of the process can still lead...
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Cracks in Jewelry Manufacturing

Cracks in Jewelry Manufacturing

As many jewelry manufacturers and goldsmiths know from hard experience, cracking in jewelry can occur at any time during its...
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Platinum Jewelry Advanced Joining Techniques

Platinum Jewelry Advanced Joining Techniques

Joining is a very important production technique in the field of jewelry production. Therefore it is useful to know, what...
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Damascus and Pattern Welding

Damascus and Pattern Welding

True damascus steel is made by a casting process utilizing very high carbon steel. The material is held at or...
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Five Steps for Successful Investing

Five Steps for Successful Investing

A good practice for preventing investment blowout is to measure the height of the trees before investing. The maximum tree...
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Bi-Metal Casting to Titanium

Bi-Metal Casting to Titanium

Titanium and the other refractory metals other the metalsmith a new range of exotic colors - colors that are beautiful...
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Creating a Rubber Mold

Creating a Rubber Mold

Recently this
 custom ring design
 came to my bench
 with the request that 
it be made in platinum and a...
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Using dental mold-making materials in jewelry making

Using dental mold-making materials in jewelry making

Jewelers are always molding objects and parts, most often to use for making wax models for casting. There are many...
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Investment Procedure for Lost Wax Casting

Clean, fresh investment, water and investment at room temperature, de-ionized or distilled water or water that has been sitting overnight....
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De-oxidized Sterling Silver Alloys

De-oxidized Sterling Silver Alloys

Sterling silver alloys typically contain about 7.5 percent copper, an addition that not only provides strength to the otherwise pure...
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Identification & Correction of Platinum Casting Defects

Identification & Correction of Platinum Casting Defects

Platinum casting defects are often very difficult to characterize due to the intrinsic complexity of the investment casting process. All...
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Casting an Orchid Flower

Casting an Orchid Flower

Everybody scampers for executing orders in a rush against all odds to satisfy customers or - if you'#39;re lucky -...
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Causes & Prevention of Defects in Wrought Alloys

Causes & Prevention of Defects in Wrought Alloys

Much of the recent literature on defects that occur in jewellery manufacture is focused on those occurring in lost wax...
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Making Silver Wire

Making Silver Wire

Making silver wire
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Setting Stones in Wax

Setting Stones in Wax

One of the most revolutionary advances in recent years, apart from laser welding, is the method of setting stones in...
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How to Make a Wax Injector

How to Make a Wax Injector

You will require a 5 to 6 inch by 3 inch wide brass or copper tube, silver solder a cover...
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950 Palladium: White Metal Alloys

950 Palladium: White Metal Alloys

Of late, an increasing number of white precious metal alloys have been introduced into the jewelry marketplace in answer to...
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Alloying Gold for Granulation

Alloying Gold for Granulation

An alloy is by definition a mixture of two or more metals to create different strengths and colors. For granulation,...
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Alloys – Look on the White Side

In the jewelry industry, it's rare to have an alloy without drawbacks, particularly when the alloy is not yellow. When...
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The Art of Mold Cutting

Mold cutting sounds simple enough: Using a sharp knife and a simple tool, such as a can opener or a...
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Tips for Avoiding Meltdown

Tips for Avoiding Meltdown

Now What? You’ve carved a few waxes or made a piece in metal that you want to mold and have...
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Frequently Used Wax Tools

Frequently Used Wax Tools

Dental probes and knives make good wax tools. Your local dentist or dental hygienist or school for the same can...
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Platinum Casting Investments

Platinum Casting Investments

In this paper I will attempt to give some insight into the investments used to cast Platinum and also talk...
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5 Classic Casting Tips

5 Classic Casting Tips

These slow, quiet days of summer are always a good time to review your shop practices before the busy holiday...
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Preparing 3D Acrylic Photopolymer Patterns

Preparing 3D Acrylic Photopolymer Patterns

Editors Note: This article is excerpted from “A New Method for Preparing 3D Acrylic Photopolymer Patterns for Investment Casting,” a...
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Cutting a Rubber Mold

Cutting a Rubber Mold

In my first article I made a rubber "sandwich" mold of this basket style mounting. The focus of this article...
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Tips for Casting Palladium

Tips for Casting Palladium

Some manufacturers jumped at the chance to work with palladium a few years ago, when it made its way into...
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Molding Alternatives for Jewelers

Molding Alternatives for Jewelers

Jewelers need to make molds of objects and parts frequently. Usually wax is poured into the molds and the results...
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Wax Model Carving

Wax Model Carving

Recently a customer requested that we make her an unusual mother's ring. She chose a magnificent 3.56 ct. oval blue...
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Ashante Casting

Ashante Casting

In 1965, while visiting near Kumasi in Ghana, Max Frohlich first saw the process of Ashante casting. At the time...
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Using Dental Mold-Making Materials

Using Dental Mold-Making Materials

Jewelers are always molding objects and parts, most often to use for making wax models for casting. There are many...
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An Overview of Platinum Casting

As in all manufacturing processes, evaluations and systematic process controls must be applied to platinum casting. As a caster you...
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Retracing Steps to Solve Casting Problems

Retracing Steps to Solve Casting Problems

A design riddled with undercuts and sharp little details just screams casting nightmare the moment the CAD file shows up....
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950 Palladium: Setting Fabrication

950 Palladium: Setting Fabrication

This simple pendant design will be made with 950 palladium wire. Tack-welding technology will be used to temporarily hold the...
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What Causes Casting Marks?

What Causes Casting Marks?

In the Spring 2003 Issue we asked the question "What causes these marks on this casting?" Around 100 readers responded...
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Testing the New HD Patterns

Invented by Victor Joyner, a Chicagobased manufacturing jeweler, patented High Definition (HD) Patterns are made of a light-curing polymer material...
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Creating a Two Tone Ring

Creating a Two Tone Ring

In this issue I'm going to walk you through the creation of a ring with two different colors of gold....
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Cast Hinges for Jewelers and Goldsmiths

Cast Hinges for Jewelers and Goldsmiths

Cast hinges are a very important part of much production jewelry work, partly because hinge assembly on such pieces is...
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950 Palladium: Selling Points

950 Palladium: Selling Points

Designers and manufacturers have embraced 950 palladium alloys for a variety of jewelry manufacturing products. At the recent JA Jewelry...
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Casting Tools and Products

Casting Tools and Products

This segment from the 2017 MJSA Journal November issue is dedicated to metals, tools, software and more that aids jewelers...
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North American Sources for Equipment, Materials, etc.

This page offers a list of some useful North American Sources for Equipment, Materials, information, etc that would be very...
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Exhibition of Contemporary Japanese Metalwork

Exhibition of Contemporary Japanese Metalwork

Quoting the scholar, Nyozekan Hasegawa, Masataka Ogawa Calls Japan the country of "the culture of hands." Over the centuries, no...
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Precious Metal Clay 101

There are two brands of metal clay available today; Precious Metal Clay and Art Clay Silver. There are a lot...
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950 Palladium: Manufacturing Tips and Techniques

950 Palladium: Manufacturing Tips and Techniques

The "other white metal" is making its presence known and it wont be long before light, bright and white 950...
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Firescale Prevention During Vacuum Casting

Firescale has been the scourge of sterling silver casters since the first silver was poured into a mold. It has...
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Eliminating Ash Residue Defects

Eliminating Ash Residue Defects

The casting department at Stuller Inc. in Lafayette, Louisiana, has been experimenting with casting photopolymer models, and it has found...
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Sand Casting

Sand Casting

Sand casting is among the oldest techniques of duplicating items of jewelry. It is simple in terms of equipment, but...
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John Killmaster and “The Quickening”

John Killmaster and “The Quickening”

In the early 1980's, I made a drawing based on the theme of transformation, a sudden, intuitive grasp of reality...
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Lost Wax Casting Part 3 of 9 Steam Dewaxing

Lost Wax Casting Part 3 of 9 Steam Dewaxing

This video was originally created to explain the casting process we use at Feathered Gems to the client whose charms...
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Platinum Casting with Gemstones

Platinum casting with gemstones in place has been the latest development before the end of the second millennium. It has...
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Testing the Ultra-Vest MAXX Investment

Testing the Ultra-Vest MAXX Investment

AJM recently asked Linus Drogs of AU Enterprises in Berkley , Michigan , to test the new Ultra-Vest MAXX Investment...
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950 Palladium: Laser Welding Techniques

950 Palladium: Laser Welding Techniques

According to Frank McAllister, the quantity of individual pieces of jewelry made from 950 palladium has surpassed the same for...
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Simple Platinum Casting

Simple Platinum Casting

Filmed at Kraftwerks from PM West, Robert Lumabao demonstrates a unique system of flask-less platinum casting. Narrator Daniel Ballard, takes...
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Overcoming Lightweight Casting Challenges

Overcoming Lightweight Casting Challenges

It's no wonder that as precious metals prices have risen to new heights over the past few years, jewelry castings...
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Platinum Casting Process Control

Platinum Casting Process Control

It is widely known that platinum, the most noble of metals, is also the most challenging of metals. Platinum's high...
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Precision Fine Casting

Precision Fine Casting

Workshops now have to incorporate a lot of technology, ranging from lost wax casting through to modern working processes within...
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Etype Automated Wax Injection System

Etype Automated Wax Injection System

Racine and his son, Ittai, a physicist by profession but a top engineer, passed on purchasing the dated facility and...
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950 Palladium: Manufacturing Methods

950 Palladium: Manufacturing Methods

Palladium, long used as a luxurious jewelry metal, has recently experienced renewed interest largely due to its purity, natural white...
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Carving Your Wax Piece with Kate Wolf

Carving Your Wax Piece with Kate Wolf

Creative Side Jewelry Academy of Austin presents Kate Wolf, owner of Wolf Tools, as she uses the Wolf Trimmer to...
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Ossa-Sepia Casting

Ossa-Sepia Casting

Ossa-Sepia casting is a ‘lost form of casting’ as the moulds can only be used one time. This makes each...
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Tip for Improving Casting Quality

Tip for Improving Casting Quality

Every caster has seen his or her fair share of investment inclusions. You'll be polishing a casting when suddenly a...
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Casting Gold to Platinum for the Jewelry Industry

The principle of bi-metal casting is really very simple: A wax model is invested, cast and finished. A secondary wax...
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950 Palladium: Successful Design Considerations

950 Palladium: Successful Design Considerations

Well designed 950 palladium jewelry plays to the strengths of this unique metal -- the aesthetics of its light, bright,...
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950 Palladium: Superior White Color

950 Palladium: Superior White Color

Striking differences between elements such as color, tone, texture, reflection, refraction, pattern and shape create contrast. Contrast not only enhances...
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American Holloware Changing Criteria

American Holloware Changing Criteria

The expressions which have come to identify the pre- and post-World War II generations - Me decade, suburban frontiersmen, spoiled...
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Revving Up the Burnout Process

Revving Up the Burnout Process

The internet has put the world at our fingertips. In minutes or less you can start a video chat with...
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950 Palladium Bridal Jewelry Manufacturing

950 Palladium Bridal Jewelry Manufacturing

Retailers have been converting bridal inventories from white gold to palladium as manufacturers expand the selection of new palladium jewelry...
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950 Palladium: Stock Mountings and Findings

950 Palladium: Stock Mountings and Findings

The reintroduction of white, bright and light palladium for use in the jewelry industry has quickly introduced an expanding assortment...
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950 Palladium: Casting Procedures

950 Palladium: Casting Procedures

With the jewelry industrys acceptance and increased use of new 950 palladium alloys for jewelry design and manufacturing, its fundamental...
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Discussion on Refiner Methods

Discussion on Refiner Methods

Shawna Kulpa takes a look into the assaying methods refiners use to determine the value of a lot. This article...
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950 Palladium: Gemstone Setting

950 Palladium: Gemstone Setting

Setting gemstones in 950 palladium alloys is a bench jeweler'#39;s dream. Stone setters will agree that the combination of palladium'#39;s...
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Lost Wax Casting Part 8 of 9 Cutting the sprues

Lost Wax Casting Part 8 of 9 Cutting the sprues

This video was originally created to explain the casting process we use at Feathered Gems to the client whose charms...
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950 Palladium: Fabricating Custom Earrings

950 Palladium: Fabricating Custom Earrings

This article examines manufacturing procedures used to hand fabricate 950 palladium earrings. These custom earrings designed by Lainie Mann feature...
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Platinum Casting – The Platinum Expert – Episode 3

Platinum Casting – The Platinum Expert – Episode 3

This video offers insight into the platinum casting process through five Platinum casting examples: two torch based casting and three...
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Lost Wax Casting Part 1 of 9 Sprueing

Lost Wax Casting Part 1 of 9 Sprueing

This video was originally created to explain the casting process we use at Feathered Gems to the client whose charms...
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How to Make Spiral-Cut Rubber Molds

How to Make Spiral-Cut Rubber Molds

In this installment we present a mold cutting technique called a spiral cut, which is designed to facilitate the successful...
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Spiral Cut Technique for Rubber Molds

Spiral Cut Technique for Rubber Molds

n this installment we present a mold cutting technique called a spiral cut, which is designed to facilitate the successful...
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950 Palladium: Unique Manufacturing Process

950 Palladium: Unique Manufacturing Process

This Unique Settings ring is an excellent design for palladium with heavy, low-profile prongs for the 1.50 carat center diamond,...
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Hollowing Out A Wax Model For Lost Wax Casting

Hollowing Out A Wax Model For Lost Wax Casting

In this demonstration, a wax model is shown, and will be hollowed out from behind. A strong light is mounted...
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Improved Anti-fire Scale Casting Procedure

Improved Anti-fire Scale Casting Procedure

This paper describes a process that eliminated fire scale during a vacuum casting cycle. Castings should not have a fire...
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Lost Wax Casting Part 7 of 9 Cleaning the Castings

Lost Wax Casting Part 7 of 9 Cleaning the Castings

This video was originally created to explain the casting process we use at Feathered Gems to the client whose charms...
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Water casting shibuichi

Water casting shibuichi

Casting shibuichi in the traditional japanese way on canvas in water.
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Doneghy Collection of Southwest Indian Silver

Doneghy Collection of Southwest Indian Silver

At a time when the country is still reeling from the vogue for Indian jewelry displayed around the necks of...
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Oval and Marquis Gemstone Layout Method

Accurately laying out an oval or marquis stone in wax can be tricky business. We learned this foolproof method for...
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Ensuring the Best Refining Experience

Ensuring the Best Refining Experience

Today's record metals prices have probably encouraged you to be more diligent than ever about capturing every last bit of...
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Holts – Carve a cuttlebone mould for a stone setting

Holts – Carve a cuttlebone mould for a stone setting

In this video, Nicholas of Holts Academy of Jewellery shows you how to carve a cuttlebone for a stone setting....
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Mini Casting System for Smaller Studios

Mini Casting System for Smaller Studios

The mini casting system MC 15 was specially developed for use in dental casting, goldsmith work and jewelry design and...
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SACRIFICE

SACRIFICE

When there is no other way to solve the problem , it needs a sacrifice ...
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Casting of small series of jewelry

Casting of small series of jewelry

Small scale centrifugal casting of jewelry
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RTV cylinder mold cutting of Akron rtv-rp

RTV cylinder mold cutting of Akron rtv-rp

Mold cutting Akron RTV-RP clear silicone. Cylinder mold was cured in a round film canister which saves about 1/2 the...
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Testing the CAD/CAM LMR Mold Compound

Testing the CAD/CAM LMR Mold Compound

The new Romanoff LMR is a clear silicone RTV (room temperature vulcanizing) liquid mold rubber compound with a platinum-containing catalyst,...
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950 Palladium and Tahitian Pearl Earrings

950 Palladium and Tahitian Pearl Earrings

These 950 Palladium earrings were designed by Tom McLaughlin of Lennons Jewelers, Syracuse, NY. The top portion of the design...
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Platinum Bridal Jewelry

If you have never manufactured with platinum and you think that you are ready, if you manufacture with platinum, but...
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Casting

Casting

Video showing how the casting process is made.
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950 Palladium: 22K Granulation Wedding Band

950 Palladium: 22K Granulation Wedding Band

This band was designed and rendered using Gemvision Matrix jewelry design software. The 22-karat granulation beads measure approxiametely 1.0 millimeter...
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cuttlefish bone casting

preparing the bone and casting a ring
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Casting Jewelry Yourself

Casting Jewelry Yourself

“Never! It would be great but much too complicated – and much too expensive”. This would be the typical answer...
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950 Palladium: Making a 3-Stone Ring

950 Palladium: Making a 3-Stone Ring

When heated to high heat soldering temperatures, some 950 palladium alloys will develop a bluish-purple surface discoloration. It is easily...
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Laying Out a Pattern In Wax With Kate Wolf

Laying Out a Pattern In Wax With Kate Wolf

Creative Side Jewelry Academy of Austin presents Kate Wolf, owner of Wolf Tools, as she demonstrates how to more quickly...
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5 Holiday Casting Process Tips

The hazy days of summer aren’t too soon to begin thinking of designs for the holidays—and how to best cast...
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custom necklace part 7,, the last part

custom necklace part 7,, the last part

Making of a custom 10 y gold Versace link necklace, polishing and finished piece,,thanks blingbling.ca
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cuttlebone molds

cuttlebone molds

Ancient jewelry making technique using cuttlebone molds - Artisan jeweller, Eftihios Tsivourakis, demonstrates the ancient technique of mould-making using cuttlefish...
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Matt Miter Box-Cut Straight or Parallel Walls

Matt Miter Box-Cut Straight or Parallel Walls

A perfect wax model starts with a perfectly cut wax blank. With the Matt Miter Box (Matter Box) you can...
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Create a Two-Color Casting

Create a Two-Color Casting

Combining the Matt Mini-Lathe and Matt Gun techniques to create a two-color casting.
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Jewelry Designs: Maya Pendant

Jewelry Designs: Maya Pendant

Welcometo Stacey Rhodes Jewelry Designs, where we will detail all of the steps involved in adding a new piece ofjewelry...
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jewellery school perseo

jewellery school perseo

La scuola professionale "Perseo": l'unico in Italia per la gioielleria, dove i proprietari sono tutti artigiani-artisti. Nato a Firenze nel...
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Gold Casting Machine, Silver Casting Machine

Gold Casting Machine, Silver Casting Machine

Gold Casting Machine, Silver Casting machine,wax injector, die press, vulcanising press, wax, rubber, investment mixer, burn out furnace, jewellery casting...
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Lost Wax Casting – [4/9] Burning out the flasks

Lost Wax Casting – [4/9] Burning out the flasks

Preparing for lost wax casting, step 4: putting the flasks in a kiln to burn out any remaining wax and...
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Lost Wax Casting Part 9 of 9 Finishing the charms

Lost Wax Casting Part 9 of 9 Finishing the charms

This video was originally created to explain the casting process we use at Feathered Gems to the client whose charms...
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Natural Rubber Mold Making Tools

Natural Rubber Mold Making Tools

Tools for making natural rubber molds.
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Lost Wax Casting Part 2 of 9 Investing

Lost Wax Casting Part 2 of 9 Investing

This video was originally created to explain the casting process we use at Feathered Gems to the client whose charms...
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VLT flat cut 7 circuit pendant

VLT flat cut 7 circuit pendant

Flat cut silicone mold using Castaldo VLT rubber.
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making a  rotory file from a lighter

making a rotory file from a lighter

making a rotory file from a lighter flint wheel.
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The Queen of the Night

The Queen of the Night

This video documents the making of a silver necklace inspired by Mozart's "The Magic Flute". The green and purple material...
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Jewelry Designs: Raindrops Pendant

Jewelry Designs: Raindrops Pendant

Welcome to Stacey Rhodes Jewelry Designs, where we will detail all of the steps involved in adding a new piece...
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Third Hand For Casting

Third Hand For Casting

A helpfull tip you can put together with a clamp from hardware store.
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Versace necklace part 2

Versace necklace part 2

the making of a custom necklace
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Lost Wax Casting Part 5 of 9 Casting the Silver

Lost Wax Casting Part 5 of 9 Casting the Silver

This video was originally created to explain the casting process we use at Feathered Gems to the client whose charms...
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Lost Wax Casting Part 4 of 9 Burning Out

Lost Wax Casting Part 4 of 9 Burning Out

This video was originally created to explain the casting process we use at Feathered Gems to the client whose charms...
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Making a fairy part two

Making a fairy part two

Casting and finishing the fairy
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Custom Necklace Part 5

Custom Necklace Part 5

The making of a custom necklace, artcam , modelmaster , casting, burn out , polishing,
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Versace Custom necklace part 3

Versace Custom necklace part 3

the building of a custom 10 k yellow gold necklace, artcam jewelsmith, and modelmaster cnc
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Custom Necklace Part 6

Custom Necklace Part 6

the casting polishing assembly of the 10 k yellow Versace custom necklace
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Lost Wax Casting Part 6 of 9 Quenching the Flasks

Lost Wax Casting Part 6 of 9 Quenching the Flasks

This video was originally created to explain the casting process we use at Feathered Gems to the client whose charms...
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Tanzanite Ring part two

Tanzanite Ring part two

Casting and fabrication of 14k gold ring for Tanzanite.
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Making a silver fairy

Making a silver fairy

First video of wax work
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Custom Necklace part 4

Custom Necklace part 4

The building of a custom 10 k. yellow gold necklace,, artcam jewelsmith, modelmaster cnc, casting , burnout and stuff like...
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