Fusing and Welding
Master the skills of fusing and welding for jewelry making. Our articles include in-depth examples of creating and repairing pieces and tool reviews.
How to Repair a Hollow Rope Chain
I took in a broken hollow rope chain bracelet for repair this week. The bracelet had caught on a desk...
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The Best Flux For Soldering Jewelry: How To Choose The Right One For Your Project
Technical Briefs deals with technical concerns of interest to a wide audience, addressing topics as diverse as vanguard technology and...
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950 Palladium: Custom Made Components
When making custom jewelry with any alloy, certain components within the piece are often hand made to enhance the final...
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Laser Welding Basics – Part 1
This article will run over multiple issues of Bench Magazine. I plan to start with the basics of welding and...
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The Plique a Jour Technique with Torch
Plique-a-jour, in French, means "applied to carved spaces" or "membrane where daylight passes through". The 'plique-a-jour' enameled jewelry is endowed...
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Basic Bead Setting Techniques
First the stone's diameter is measured at the pavillion and a dent is made in the metal for the pilot...
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Platinum Jewelry Advanced Joining Techniques
Joining is a very important production technique in the field of jewelry production. Therefore it is useful to know, what...
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Damascus and Pattern Welding
True damascus steel is made by a casting process utilizing very high carbon steel. The material is held at or...
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20 Laser Welding Tips
This article offers some laser welding tips that might make your life as a laser welder a bit easier. Read...
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Welding Aluminum for Successful Anodizing
This article includes descriptions of dangerous activities. These descriptions are not to be deemed instruction, any inference to the contrary...
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Laser Welding Replacing Soldering
When first starting to work with the laser welders, operators should experiment with five or six different alloys commonly used....
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Laser Welding Basics – Part 4
I want to take what I have written in my previous articles
and start tying it into jewelry welding applications....
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Step-by-Step Guide to Upsizing Rings
When I ran a trade shop, time was money, and I often found myself sizing 50 to 60 rings in...
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De-oxidized Sterling Silver Alloys
Sterling silver alloys typically contain about 7.5 percent copper, an addition that not only provides strength to the otherwise pure...
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Pulse-Arc-Welder: Creating Jewelry
For this project, the No. 1 tip was used with the ABI Pulse Arc Welder. Five tips come with the...
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Laser Welding Basics – Part 3
Back when I was going to school, if I had known I would be writing an article about laser welding...
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Goldsmithing: Fusing Technique
When precious metal is heated to temperatures approaching its melting point there is a short span during which the outer...
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Aluminum: Welded and Wearable
The purpose of this paper is to acquaint the reader with the advantages and disadvantages of utilizing aluminum as a...
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Comparative Analysis of Three Welding Systems
AJM Magazine asked me to perform a comparative analysis of three welding systems performance in several different precious metal welding...
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Re-tipping Platinum Prongs
Platinum is a very durable metal, so prongs will last a long time. However, it is sometimes necessary to re-tip...
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Bracelet Tongue Replacement
With the popularity of tennis bracelets over the last 20 years, replacing broken tongues has become a common repair in...
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Laser Repair: Bangle Bracelet
It's an "everyday" kind of repair job. The customer brings in a bangle bracelet that has a broken safety slide....
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Laser Welding Sterling Silver
In laser welding of Sterling Silver ' lower silver bearing alloys (coin silver) we have about seven choices in laser...
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Alloys – Look on the White Side
In the jewelry industry, it's rare to have an alloy without drawbacks, particularly when the alloy is not yellow. When...
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Bracelet Shortening and Reassembling
This Charles and Colvard created moissanite (hereafter referred to as moissanite) and two-tone karat gold in-line bracelet requires shortening by...
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950 Palladium: Setting Fabrication
This simple pendant design will be made with 950 palladium wire. Tack-welding technology will be used to temporarily hold the...
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The Creation of White Gold
White gold presents unique challenges. Who among us has not struggled with white gold at one time or another? Some...
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950 Palladium: Fabrication and Assembly
This article covers methods and techniques for hand fabrication, soldering and assembly for a custom designed 950 palladium and cultured...
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950 Palladium: Selling Points
Designers and manufacturers have embraced 950 palladium alloys for a variety of jewelry manufacturing products. At the recent JA Jewelry...
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Repairing a Sterling Silver Shell Cameo Pin
Repairs and alterations of jewelry that has been in families for generations is an ongoing request at retail service departments....
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Master Metalsmith Alan Adler
I first discovered Allan Adler's Silversmithing Shop about 23 years ago when I arrived in Southern California to begin my...
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Fabricating a Crown to Fit a Stone
Often jewelers are called upon to hand fabricate a crown to fit a stone. This is necessary when either the...
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Repairing an Omega Earring Clip
This project shows a challenging repair and reconstruction of earrings with a broken Omega clip and heat sensitive gemstones.
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Benchtop Hydroflux Welders
Connections are an important part of jewelry manufacturing. We make them with suppliers, with retailers, even with the people who...
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950 Palladium: Manufacturing Tips and Techniques
The "other white metal" is making its presence known and it wont be long before light, bright and white 950...
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Pulse-Arc-Welder: Closing Chains
This sterling silver chocker chain is handmade from 16 gauge round wire. It has multiple interlocking links. The customer leads...
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Speedwire Solving Problems for Laser Welding
When Glenn Manning of Manning Jewelry in Foley, Alabama, bought his first laser welder almost a decade ago, he thought...
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Pulse-Arc-Welder: Box Clasp Tongue Repair
This 14-karat yellow gold heavy bracelet chain has a broken tongue at its critical springy location. An ideal method for...
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Laser Welding Basics – Part 2
In my last article I wrote about the various adjustable parameters, and the effects of changing those parameters. In this...
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Laser Repair: Emerald & Diamond Ring
It seems like a lot of laser repairs involve emeralds. I recall the Indiana Jones movies where "Indy" comes face...
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Laser Welding Channel Repair
In previous articles we have looked into the "art" of prong repair using the laser (Full Prong Replacement and Tipping...
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Richard Reinhardt: Discontinuous Continuity
Richard Reinhardt's best-known pieces today are silver bracelets, constructed in concave or convex forms that curve smoothly and logically in...
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Making a Platinum Wire Setting
These materials are for a platinum pendant and they include wire made of a platinum iridium alloy. This article covers...
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Setting a Pear Shape Emerald in a Full Bezel
For this demonstration of Setting a Pear Shape Emerald in a Full Bezel I will be setting a large emerald...
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Laser Welding Tipping Prongs
Last issue we installed a new full prong on an opal and emerald pendant. This issue was supposed to be...
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Pulse-Arc-Welder: Sterling Silver Bracelet
To demonstrate how pulse-arc welding performs on sterling silver, this bracelet was cast, finished and assembled without the use of...
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Nickel White Gold Welding
In this article I will be referring to terms that I have defined in previous articles. If you wish to...
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950 Palladium: Laser Welding Techniques
According to Frank McAllister, the quantity of individual pieces of jewelry made from 950 palladium has surpassed the same for...
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Pearl Earring Repair Using Mini Pulse III
14-karat yellow gold cultured freshwater pearl and diamond earrings will be repaired as a demonstration of the new Mini Pulse...
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Granulation Using Fusion Welding
This ring is manufactured using Hoover and Strongs 14-karat white gold alloyed with palladium. It was cast using standard casting...
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Architectural Portraits of Vicki Ambery-Smith
For nearly 30 years, Ambery-Smith has been using architecture as an inspiration for her work. Her name has become synonymous...
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Platinum Ring Sizing and Torch Welding
Sizing and torch welding a platinum ring with diamonds channel set down the shank could be risky to the diamonds....
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Laser welding jewellery with Rofin Performance
Short video showing examples of what can be achieved, repairing jewellery items with a manual laser welder - the StarWeld...
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950 Palladium: Manufacturing Methods
Palladium, long used as a luxurious jewelry metal, has recently experienced renewed interest largely due to its purity, natural white...
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How to Build Up a Thin Shank
This cultured pearl and diamond 14K yellow gold ring is in for sizing. When the take-in person inspected the ring,...
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950 Palladium: Finishing Procedures
Practicing specific procedures for pre-finishing and polishing of 950 palladium will make a stunning difference in the final presentation of...
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Master Metalsmith John Prip
One observation on the career of John Prip (more often called Jack) is the way in which the man and...
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Installing and Repairing Hinge Rivets
Installing or repairing hinge rivets can be difficult with a torch. Flooding a hinge with solder and permanently joining a...
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Beam Path Check
With the Nd:Yag Micro Laser Welders, being used by the jewelry, and other industrial manufacturing / repair industries, there is...
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Pulse Shaping: Energy Over Time
Laser technology is still so new to
our industry and there is still so much
to discover. Fortunately, I believe...
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950 Palladium: Successful Design Considerations
Well designed 950 palladium jewelry plays to the strengths of this unique metal -- the aesthetics of its light, bright,...
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950 Palladium: Superior White Color
Striking differences between elements such as color, tone, texture, reflection, refraction, pattern and shape create contrast. Contrast not only enhances...
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American Holloware Changing Criteria
The expressions which have come to identify the pre- and post-World War II generations - Me decade, suburban frontiersmen, spoiled...
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Flat Topped Solitaire Setting
The Flat Topped Solitaire Setting is a popular style setting that is slightly more complicated to set than the standard...
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Special Repair Work
It is not uncommon for moving parts to wear out. This is to be expected because of increased friction as...
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Fabricating a Free Form Opal Pendant
I received this opal from a woman who had cut it years ago. Her customer was aware it had a...
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Laser Welding Full Prong Replacement
One of the most frequent repair jobs involving the laser is prong repair. This is the first in a series...
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Making a White Gold and Turquoise Cameo Pendant
This article covers techniques for making this custom designed 14-karat white and 22-karat yellow gold granulated pendant for a customers...
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950 Palladium Bridal Jewelry Manufacturing
Retailers have been converting bridal inventories from white gold to palladium as manufacturers expand the selection of new palladium jewelry...
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Making a Double Domed Pendant
This article covers techniques for making an 18-karat double domed yellow gold pendant. The front side will have a bezel...
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22K Gold Granulation on Turquoise Earrings
Featured are the materials for turquoise, platinum and 22-karat gold granulation earrings. The turquoise is 10.25 millimeters round and will...
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Making a Crown Using Welding Technology
David and Diana Howard, owners of My Jeweler, Inc. in Albuquerque , NM recently worked with a local church to...
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950 Palladium: Stock Mountings and Findings
The reintroduction of white, bright and light palladium for use in the jewelry industry has quickly introduced an expanding assortment...
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Laser Mokume – The Satow Method
The traditional Mokume process yields very beautiful results but is extremely labor intensive. Along with the high price of labor...
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Fabricated Reversible Pearl Pendant
Design ideas often begin one way, then evolve into something different. Such was the case with Robin Waynee's two-sided palladium...
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Jewelry Welding – Jewelry Repair: Rings
Rio Grande carries the Orion Jewelry Welder - an affordable laser welding alternative for all jewelers. These welders provide three...
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Welding Technology Tool Modifications Part 2
Custom jewelry projects for tack-, fusion-, and pulse-arc-welding sometimes call for special welding tool lead attachments. Bench jewelers often make...
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950 Palladium: Fabricating Custom Earrings
This article examines manufacturing procedures used to hand fabricate 950 palladium earrings. These custom earrings designed by Lainie Mann feature...
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Design Layout Tip
Designing stock pieces for my jewelry store has never been more fun than it is now that I have a...
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Remount Preparation Using Tack Welding
Tacking settings in location on remounts using tack-welding technology offers the bench jeweler many advantages over traditional assembly methods... Tack-welding...
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Fixturing Using Welding Technology
Fixturing is a technique of using tack- and/or pulse-arc welding technology to temporarily position parts prior to soldering, pulse-arc or...
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Reconstructing Earrings Using Welding Technology
These fashion drop earrings contain oval diamonds weighing 1.78 carats. The customer is concerned about loss because of the open...
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Laser Welding Prong Repairs
This article provides a step by step procedure on how to do laser welding prong repairs on a ring.
Laser...
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Laser Welding Plique a Jour Owl Brooch
Laser welders, it seems, have as many applications as there are imaginations and types of jewelry. This laser welding project...
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Pulse-Arc-Welder: Ring Prong Replacement
This 14-karat yellow gold, emerald and diamond ring has a broken prong requiring prong replacement. Steece Hermanson will replace the...
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Setting and Shank Assemblies
Setting and shank assemblies are routine work in many retail manufacturing jewelry shops. Heres a method for expediting this process...
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How to Make a Three Stone Dangle Pendant
The assembly of this three stone pendant pendant appears simple but when using traditional methods to position and join the...
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Laser Welding Solid Back on Opal Ring
This article is a step by step procedure in Laser Welding Solid Back on Opal Ring.
The customer wanted a...
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Making Custom-Designed Earrings Using Welding Technology
This custom job of 14 karat yellow gold earrings with diamonds and pink tourmaline is made easy using tack-welding technology....
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How To Avoid Destructive Tack-Welds
As a technical adviser to bench jewelers I often troubleshoot tack-, fusion- and pulse-arc-welding applications. One of the more frequently...
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Pulse Shaping Test, 14k Ni WG
The following is one method of adjusting parameters after altering the pulse shape. This article is not intended to promote...
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Jewelry Repairs with ABI Mini Pulse Arc III
This article covers routine repair and assembly projects accomplished using Mini Pulse Arc III. Tack-, fusion- and pulse-arc equipment settings...
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Sizing a Silver Ring using the PUK Welder
www.BenchJewelersNetwork.com How To Size a Silver Ring with the PUK Welder. For more videos, and articles on jewelry repair and...
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Platinum Granulation Process
Granulation, a process dating back a lot longer than I can remember, is clearly one of jewelry histories most prominent...
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Laser Repair: Emerald and Diamond Bracelet
This article by Steve Satow describes the procedure for repairing an emerald and diamond bracelet using laser technology.
Top view...
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Pulse-Arc-Welder: Pearl and Diamond Pendant
This karat gold pendant design calls for several solder joints in close proximity. To facilitate the assembly, I tack and/or...
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Jewelry Welding – Prong Re-Tipping
Rio Grande carries the Orion Jewelry Welder - an affordable laser welding alternative for all jewelers. These welders provide three...
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Installing New Tapered Bezels
This ring is in for repair and reconstruction. When it was originally made, 6-prong settings were used to mount the...
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The PUK Fine Welding Devices
For two years now, the manufacturer Lampert has been cooperating with the Laboratory for Welding Technology and Thermal Treatment at...
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Jewelry Designs: Athena Pendant
This gemstone-encrusted shield is named in honor of Athena, the Greek goddess of wisdom and warfare who was worshiped as...
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Making a Pearl and Diamond Ring
This illustration is of a 14-karat white gold ring for three cultured freshwater pearls and two small accent diamonds. After...
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Bench Mag Favorite Tips 2002
This article page is from a section "Favorite Tips" from BENCH Magazine 2002 submitted by readers and BENCH Magazine Staff...
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Laser Platinum Fabrication
It is becoming common practice to do more and more platinum fabrication with a laser welder. For this project, you...
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Faster, More Efficient Laser Welders
Since their introduction to the jewelry industry, laser welders have been lauded for their speed, accuracy, and convenience of use....
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Jewelry Welding – Ring Resizing
Rio Grande carries the Orion Jewelry Welder - an affordable laser welding alternative for all jewelers. These welders provide three...
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Pulse Shaping: Variable Constants
In my last article about welding nickel white gold, (Ni WG),I said I would weld the same Ni WG shank...
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Moissanite Necklace Repair with Welding Technology
This necklace contains Charles ' Colvard created moissanite. It has been mistakenly pulled and a few links have broken. Repairing...
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950 Palladium and Tahitian Pearl Earrings
These 950 Palladium earrings were designed by Tom McLaughlin of Lennons Jewelers, Syracuse, NY. The top portion of the design...
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Jewelry Welding – Fix Porosity
Rio Grande carries the Orion Jewelry Welder - an affordable laser welding alternative for all jewelers. These welders provide three...
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The Contemporary American Custom Goldsmithing
About five years ago, Robert Fairbank, John Reynolds and I created a "living entity" called Goldsmiths 3 in Concord, Massachusetts....
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Making Custom-Designed Diamond and Tourmaline Earrings
The customer has selected the pair of earrings shown the rough sketch. The top portion is cast, the bottom piece...
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Jewelry Designs: Titan Pendant
Welcome to Stacey Rhodes Jewelry Designs, where we will detail all of the steps involved in adding a new piece...
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950 Palladium: 22K Granulation Wedding Band
This band was designed and rendered using Gemvision Matrix jewelry
design software. The 22-karat granulation beads measure
approxiametely 1.0 millimeter...
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Orion Jewelry Welder Overview
Rio Grande carries the Orion Jewelry Welder - an affordable laser welding alternative for all jewelers. These welders provide three...
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Customized Stock Earrings
This project features a stock pair of earrings that are customized for cultured pearls. The request was to design earrings...
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950 Palladium: Making a 3-Stone Ring
When heated to high heat soldering temperatures, some 950 palladium alloys will develop a bluish-purple surface discoloration. It is easily...
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Jewelry Welding – Custom Welding
Rio Grande carries the Orion Jewelry Welder - an affordable laser welding alternative for all jewelers. These welders provide three...
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Jewelry Designs: Steeplechase Pendant
As a traditional symbol of good luck, this piece is inspired by the horseshoe. It is dedicated to the power...
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Welding Technology Tool Modifications Part 1
Proper holding and firm contact between parts during tack-, fusion- and pulse-arc-welding is essential. Aside from pieces not meeting properly,...
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Jewelry Designs: Maya Pendant
Welcometo Stacey Rhodes Jewelry Designs, where we will detail all of the steps involved in adding a new piece ofjewelry...
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Jewelry Designs: Hope Pendant
Welcome to Stacey Rhodes Jewelry Designs, where we will detail all of the steps involved in adding a new piece...
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Jewelry Welding – Welding Findings
Rio Grande carries the Orion Jewelry Welder - an affordable laser welding alternative for all jewelers. These welders provide three...
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Pd Bypass ring
A ring fabricated with 950 Pd using an industrial TIG machine to fuse the joints. Demonstrates integrity of this type...
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Creative Side Metal Works
Introduction to Creative Side's new large scale welding and metal forming studio.
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950 TruPd solitair
This mount was fabricated using 950TruPd. Note that the raised areas cause from hammering the taper in the shank were...
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